Liberty Valley Doors- Custom Wooden Doors Manufacturer, North San Francisco
Liberty Valley Doors
 
 
Non Rated Stile & Rail Standard Specs
 
Liberty Valley Doors Incorporated
Non Rated Stile & Rail Standard Door Specifications as of 1/11/13

Sizes
  • Up to 40x 90 Single, Up to 80x 90 pairs
  • Custom sizes available
Thickness
  • 1 3/8, 1 3/4, 2 1/4 (+ 1/32 thickness tolerance)
  • Custom thicknesses available; varies with door size, stile width, species, and exposure.
    Note: Door size, stile width, species, and exposure should be considered when selecting thickness
Wood Species
  • Poplar, Genuine Mahogany, V.G. Fir, Walnut, White & Red Oak, White Maple, Western Red Cedar, Cherry and Reclaimed Woods
  • Other species available.
Construction (Click Here S-01.pdf)
  • Engineered/Veneer Construction: 3 ply with 1/8 face veneer (prior to sanding) over glued block wood core, 7/8 edges compatible with face veneer, prior to milling
  • Solid stock
  • 2 ply laminated
  • 5/8x 5 Fluted hardwood dowel typical at stiles to rails
    Note: Door size, thickness, species, and exposure should be considered when selecting construction method
Standard Stile/Rail dimensions in the flat

  Exterior Interior
  • Door Thickness
  • 1 3/4 or 2 1/4 1 3/8" or 1 3/4
  • Stile Face 5 4 1/2
  • Top Rail Face 5 4 1/2
  • Bottom Rail Face 10 9
  • Intermediate Rail Face 4 1/2 3 3/4
  • Lock Rail Face 6 1/2 6 1/2
  • Vertical Mullion 4 1/2 3 3/4
  • Muntin & Muntin Bars 3/8 3/8
  • Note: Stiles & Rails over 5 may be glued for width
  • Note: Door size, thickness, species, and exposure should be considered when selecting stile width
Standard Profiles
  • 1 3/8 thick doors w/ 3/8 Oval O (SS 22)
  • 1 3/4 thick doors w/ 1/2 Oval O (SS 23)
  • 2 1/4 thick doors w/ 1/2 Oval O (SS 24)
  • See Door & Pre Hang Details for standard profile options
  • Custom sticking/moulding profiles available
  • Open with stops
  • 1/4 Clear tempered
  • 1/2 Clear tempered insulated (1/8 clear temp, 1/4 air bar, 1/8 clear temp)
  • 3/4 Clear tempered insulated (1/8 clear temp, 1/2 air bar, 1/8 clear temp)
  • Paint grade: white caulking (w/ mill finish air bar at insulated glass)
  • Stain grade: bronze caulking (w/ bronze finish air bar at insulated glass)
  • Removable glazing stops are typically to the interior side
  • Tempered and safety logos in lower corners of lites
  • Other glass options available
Flat panels (Click Here S-03.pdf)
  • 1 3/8 thick doors w/ 1/4 panel
  • 1 3/4 thick doors w/ 1/2 panel
  • 2 1/4 thick doors w/ 3/4 panel
  • Paint Grade: MDF for interior use, Medex for interior or exterior use
  • Stain grade: species to match stiles & rails (panel grain direction typically runs vertical), plywood construction with 10 mm minimum veneer thickness. (Veneers on plywood panels often differ in looks and quality than solid stock or solid wood veneers)
  • Custom panel thickness available
    Note: Panel thickness can vary with door thickness, design, and sticking/moulding profiles.
Raised panels (Click Here S-04.pdf)
  • 1 3/8 thick doors w/ 1 1/4 panel
  • 1 3/4 thick doors w/ 1 1/2" panel
  • 2 1/4 thick doors w/ 1 3/4 panel
  • Paint Grade: MDF for interior use, Medex for interior or exterior use.
  • Stain Grade: Species to match stiles & rails (panel grain typically runs vertical), 2 or 3 ply solid stock, or 3 ply 10mm minimum veneer faced, wood rim banded MDF or Medex core with mitered corners.
  • Custom panel thickness and details available
  • Minimum size 5 1/2x 5 1/2
    Note: Panel thickness & edge detail can vary with door thickness, design and sticking/moulding profiles.
  • Solid wood fixed vented blades
  • 1 3/8 thick doors w/ 1 3/4 wide, 3/8 thick 30 angle blades
  • 1 3/4 and 2 1/4 thick doors w/ 2 1/2 wide, 3/8 thick 30 angle blades
  • False louver similar to fixed louver in appearance.
  • Custom blade, size, and angles available
Insect Screen (Click Here S-06.pdf)
  • 14x14 mesh Starbrite bronze wire screen
  • Other screens available
Sanding
  • Paint grade: Widebelt and pad sanded to 150 grit
  • Stain grade: Widebelt, belt sanded, and pad sanded to 150 grit
  • All edges sanded or eased
    Note: Final sanding by finisher required
Machining
  • Stiles: 3 bevel lock stile, 3/32 reveal, square edge hinge stile, 3/32 reveal
  • Top Rail: 3/32 reveal
    Note: Swing out exterior doors 1/8 reveal at sides and top, grooved for Resource Technologies WS84, weather strip supplied white at paint grade; bronze/black at stain grade
  • Bottom Rail: 3/8 Clearance to finish floor, or per threshold and weather seal specs.
  • Hinges: 7 1/8 down from finish opening, 10 up from finished floor; 3 hinges up to 76 tall, 4 hinges up to 90 tall equally spaced
  • Exterior Hinges: Hager BB1191 4 1/2x 4 1/2 US 10B Finish
  • Interior Hinges: Hager 1191 4x4 US10B Finish
  • Knob/Lever CL 36 up from finish floor; Mortised for specified hardware
  • 2-0600 Baldwin Flush bolts 12 top & bottom with astragal at exterior pairs
  • 2-336 Ives Roller catches at interior pairs
Finishing
  • Factory shop priming Zinzer Bullseye 1-2-3 waterbase 1 coat, lightly sanded.
Warranty
 

We are a sustainable custom door and window manufacturer located in Cotati, CA
Serving the Greater San Francisco Bay Area